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Designing letters

Good day all. I want to make letters, where there will be 2 pieces. The main body in black PLA, and a white front but I have 2 issues. 

1) I've tried to design in Tinkercad the body and the front so the front fits just on the inside of the body, but I'm having issue getting that right.

2) The white front part when illuminated looks like honeycomb. I'm using a Snap Maker Luban so I assume I need to change a setting in there.

Any advice would be appreciated.  

Thank you!

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